Air Gap Sensor [LK-DPA Series]

The air gap sensor adapted to IO-Link LK-DPA Series

Perfect for IO-Link-compatible equipment

The air gap sensor LK-DPA is the first in the series to support IO-Link.
Achieves visualization of the production process through continuous monitoring, remote management, and predictive maintenance of the production process based on the aggregated data.
Using the "IO-Link Master" in combination, data inside the sensor is sent to and received from a PLC or network.
As with previous air microsensors, this sensor improves productivity by precisely seating workpieces, setting the origin of rotary grinding wheels, and measuring bore diameters.

Features

Space-saving, compact sensor

Space-saving, compact sensor

The size of the sensor has been reduced to two-thirds that of the previous product, making it easy to install in any location.

Set up to 8 thresholds

Repetition accuracy of ±0.5μm prevents any false readings

Gaps of “20 μm or less”, which cannot be detected by conventional gap sensors, are accurately detected with a repeatability of ±0.5 μm.

Reduces machining cycle time

Reduces machining cycle time

IP67 rating for protection against water, coolant, and dust, and the sensor can be installed inside the machine for shorter air piping.
Shorter pipe length improves signal response and contributes to shorter cycle time in mass production lines.
Coolant flooding tests and severe durability tests are conducted on machine tools assuming that they will be used in adverse environments.

What IO-link's Air Gap Sensors Can Do For You

Remote management

The operator can set sensor thresholds from a remote location via PLC.
The supply pressure of the sensor and the amount of gap on the secondary side (nozzle side) are quantified, enabling data management through periodic output.

Continuous “Real-time” monitoring and predictive maintenance

In the event of an error such as a clogged orifice or nozzle, real-time monitoring of operating conditions enables immediate identification of the location of the error and quickest possible equipment recovery. This enables investigation and predictive prevention of factors based on internal data, and is effective in improving the efficiency of production.
In addition, when replacing or repairing sensors, information necessary for maintenance, such as product model name, year of manufacture, and other important information, is centrally managed.

Main Specification

Product No. LK-DPA-11S LK-DPA-11L
Purpose of use Seating confirmation of workpieces
Measuring bore diameters
Seating confirmation of workpieces
Measuring bore diameters, Grinding wheel positioning
Signal point The arbitarary 8 points of detection range can be set
Hot to set the detection range IO-Link
*The signal point values are saved even when the power is turned off.
Detection range
1 - 100μm *When using a recommended nozzle 80 - 350μm *When using a recommended nozzle
Repeatability  ±0.5μm (Detection range:1 - 60μm)
±1μm (Detection range:60 - 100μm)
*Air pressure change: within ±1%
±1μm (Detection range:80 - 150μm)
±3μm (Detection range:150 - 250μm)
±5μm (Detection range:250 - 350μm)
*Air pressure change: within ±1%
Protective structure IP67
Output mode please see the operation manual
Fluid Dry air(filtered to 5μm)
Setting pressure 150 - 200kPa
Consumption flow rate 9ℓ/min (max) 24ℓ/min (max)
Connection port diameter Rc1/8
Recommened tube diameter: SUP port φ6×φ4 tube
Recommened tube diameter: OUT port φ4×φ2.5 tube
φ6×φ4 tube
*A diameter of the connection tube for leakage unit (accessory) is φ6. Please prepare a conversion adapter if you use a connection tube of φ4.
Response speed 0.8 seconds
(Tube length 1.5m / Time between the air pressure supply and the signal output of the sensor.)
Output specification PIN2,PIN4(SIO mode)
Output format:Select from NPN open collector output or PNP open collector output
Rated voltage:DC30V
Rated current:20mA
IO-Link V1.1
IODD File IODD File
Transmission speed COM3(230.4kbps)
Minimum cycle time 5ms
Cable Standard length 3m Oil resistance φ5/4cores AWG26
Electrical response speed please see the operation manual
LED lump please see the operation manual
Accesseories Leakage unit (x1) 0
Operating temperature range 0℃−60℃(no condensation)

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